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Temperature control

Here is the circuit of a simple and inexpensive temperature controller which can control temperature  from about 20°C to 200°C with an accuracy of 0.5°C

PARTS LIST

RESISTORS
R1 , R2 ,8.2 K
R41K THERMISTOR
R5470 Ohm
R622 K
R7820 Ohm
R3All 100 Ohm
DIODES
D1Zener diode 5.1V 400mW
D2 , D5 , D61N4001
D3 , D415V 1W
OTHERS PARTS
IC1op-amp 741
 T1BC147
 X118V 
 C1 , C2Capacitor 470μ 50 V
 R1RELAY 12V 250Ω
S11-POLE, 10 way switch

 

 

CIRCUIT DIAGRAM

temperature control
temperature control

 

CIRCUIT DESCRIPTION

The controller has been designed and fabricated using the  op-amp IC 741 and a 1k thermistor as the temperature sensor. It is based on the principle of Wheatstone bridge. The ratio arms R1 and R2 of the bridge are kept fixed (say unity). The voltage across the thermistor, i.e. across the arm R4, is compared with the voltage across the variable arm R3 which is kept fixed for a particular temperature (using the op-amp).

When the bridge is not balanced the output of 741 drives transistor BC147 to conducting state. Thus, the relay is energised and switches the heater on. As the temperature increases, the voltage across the thermistor decreases and when this voltage is equal to the voltage across R3 (i.e. the preset value) the output of 741 becomes zero. The transistor then stops conducting, the relay is de-energised, and the heater is switched off. Band switch S1 gives the different ranges of temperature  and potentiometer VR1 is used for fine adjustments

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